Automotive Ducts Market Analysis | 2025-2030

Attractive Opportunities

Global Demand Analysis & Sales Opportunities in Automotive Ducts Market 

• The annual demand for automotive ducts was USD 1.43 billion in 2024 and is expected to reach USD 1.50 billion in 2025, up 4.3% than the value in 2024.
• During the forecast period (2025-2030), the automotive ducts market is expected to grow at a CAGR of 2.2%. The annual demand will reach USD 1.66 billion in 2030.
• During 2025-2030, the automotive ducts industry is expected to generate a cumulative sales opportunity of USD 9.6 billion.

High-Growth Market Segments: 

• Asia-Pacific generated the highest demand with the largest market share of >50% in 2024, whereas North America will be the second-largest region in the market over the next five years.
• By vehicle type, LV is expected to remain the demand generator of the market during the forecast period.
• By application type, HVAC duct is likely to hold the dominant position in the market during the forecast period.
• By manufacturing type, Blow molding is expected to remain the most dominant manufacturing process over the next five years.
• By material type, Plastic Duct is likely to be the most preferred material in the market during the forecast period.
• By pressure type, Low-pressure ducts are likely to remain the dominant as well as faster-growing segment during the forecast period.

Market Statistics 

Have a look at the sales opportunities presented by the automotive ducts market in terms of growth and market forecast.

Market Dynamics

Introduction:

An automotive duct system includes several tubes responsible for circulating cold and warm air in different vehicle applications. The duct system is highly beneficial for effectively working the mechanical systems in the vehicle. The duct is mainly responsible for heating, ventilation, and also the air conditioning process inside the vehicle. Plastic and foam ducts are some of the most common types, while there are other options too. The materials and designs of ducts vary as per the applications, with considerations for heat resistance, chemical resistance, durability, and airflow efficiency. Key functions of vehicle ducts are to streamline engine performance by proper air intake and exhaust flow, pass air efficiently for cooling and heating, and manage thermal conditions in critical components.

Market Drivers:

• Key factors stimulating the growth of the automotive ducts market are growing vehicle production supported by an increase in disposable income, an increase in motorization rate, increasing penetration of SUVs in overall vehicle production, and stringent regulations regarding carbon emission reductions and fuel efficiency enhancements in major markets.
• Automakers are increasingly incorporating advanced lightweight parts or systems to address stringent government regulations. Such a trend is also imprinting a great impact on ducts as automakers are demanding lightweight yet durable ducts. Both, reinforced and non-reinforced plastics, are the perennial choices of tier players for the development of lightweight automotive ducts.

Key Trends Shaping the Market:

• Increasing development of 3D-printed ducts.
• Increasing focus on developing ducts with single-material construction.
• Development of ducts with a higher temperature resistance, such as PPS or PA46 ducts.

Segment Analysis

By Vehicle Type

“LV is expected to remain the demand generator of the market during the forecast period.”

• Based on the vehicle type, the automotive ducts market is segmented into LV and M&HCV.
• LV (light vehicle) includes passenger cars and LCV (light commercial vehicles). Increasing motorization rate and reasonably higher production of passenger cars and LCVs are the key factors behind its dominance.
• Other factors include rising demand for cabin comfort and air quality, stringent regulation requirements for fuel efficiency and emissions, and advancements in technology for duct materials.

By Application Type

“HVAC duct is likely to hold the dominant position of the market during the forecast period.”

• Based on application type, the market is segmented into; HVAC ducts, under-the-hood ducts, and others.
• HVAC ducts are largely made with plastics (polypropylene or polyethylene plastics). The instrument panel duct is the biggest application of ducts in an automobile, which is located in the HVAC area.
• Other major HVAC ducts generating a noticeable demand are roof ducts, console ducts, and pillar ducts.

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By Manufacturing Process Type

“Blow molding is expected to remain the most dominant manufacturing process during the forecast period.”

• Based on manufacturing process type, the market is segmented into blow molding, injection molding, thermoforming, and others.
• Blow molding is the most economical process for producing plastic ducts. Also, the equipment cost is lower, and the manufacturing cost per duct is lower than that of ducts manufactured through the other processes (thermoforming and rotational molding).

By Material Type

“Plastic duct is likely to be the most preferred material of the market during the forecast period.”

• Based on material type, the market is segmented into plastic ducts, foam ducts, and others.
• Key plastics used to make ducts with or without reinforcements are polyamide (PA), high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), and polyphenylene sulfide (PPS). Foam ducts are likely to remain the second-largest segment by 2030.
• The demand for plastic ducts is growing due to their weight reduction, cost-effective production, flexibility in design, resistance to corrosion, and thermal and acoustic insulation.

By Pressure Type

“Low-pressure ducts are likely to hold the dominant position in the market during the forecast period.”

• Based on pressure type, the market is segmented into low-pressure ducts and high-pressure ducts.
• Low-pressure ducts include HVAC ducts, such as instrumental panel ducts, console ducts, roof ducts, and pillar ducts; and some under-the-hood ducts, such as clean air ducts and dirty air ducts; and ducts covered under the others segment, such as radio cooling duct and brake ducts.
• High-pressure ducts are mostly used in under-the-hood application areas.

Regional Insights

“Asia-Pacific is expected to be the dominant region, and North America is likely to remain the second-dominant position in the market during the forecast period.”

• In terms of region, the automotive ducts market is segmented into North America, Europe, Asia-Pacific, and The Rest of the World.
• In terms of region, Asia-Pacific is estimated to maintain its unassailable lead in the global market, with China being the engine’s propeller. The regional dominance is due to the high production of passenger cars and LCVs to meet the rising indigenous demand and increasing vehicle exports.
• The region is the largest SUV producer, with China being the leading country, which further elevates the demand for HVAC ducts in the region.
• Europe and North America are also projected to generate sizeable demand for automotive ducts during the forecast period. Germany, France, and Russia are known for their advanced technologies in the automotive industry.

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Competitive Landscape

The market is highly fragmented with the presence of a large number of players across regions. Some of the key players manufacture automotive ducts on a contract basis with OEMs. The following are the key players in the automotive ducts market (Based on Dominance).

• ABC Group Inc.
• Awkel Automotive
• Continental AG
• ElringKlinger AG
• Hutchinson
• MAHLE GmbH
• MANN+HUMMEL Group
• Sogefi Group

Note: The above list does not necessarily include all the top players in the market.

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Research Methodology

• This strategic assessment report from Stratview Research provides a comprehensive analysis that reflects today’s automotive ducts market realities and future market possibilities for the forecast period. 
• The report segments and analyzes the market in the most detaile manner to provide a panoramic view of the market.
• The vital data/information provided in the report can play a crucial role for market participants and investors in identifying the low-hanging fruits available in the market and formulating growth strategies to expedite their growth process.
• This report offers high-quality insights and is the outcome of a detailed research methodology comprising extensive secondary research, rigorous primary interviews with industry stakeholders, and validation and triangulation with Stratview Research’s internal database and statistical tools.
• More than 1,000 authenticated secondary sources, such as company annual reports, fact books, press releases, journals, investor presentations, white papers, patents, and articles, have been leveraged to gather the data.
• We conducted more than 15 detailed primary interviews with market players across the value chain in all four regions and industry experts to obtain both qualitative and quantitative insights.

Report Features

This report provides market intelligence most comprehensively. The report structure has been kept so that it offers maximum business value. It provides critical insights into market dynamics and will enable strategic decision-making for existing market players as well as those willing to enter the market.

The following are the key features of the report:

• Market structure: Overview, industry life cycle analysis, supply chain analysis.
• Market environment analysis: Growth drivers and constraints, Porter’s five forces analysis, SWOT analysis.
• Market trend and forecast analysis.
• Market segment trend and forecast.
• Competitive landscape and dynamics: Market share, Service portfolio, New Product Launches, etc.
• COVID-19 impact and its recovery curve.
• Attractive market segments and associated growth opportunities.
• Emerging trends.
• Strategic growth opportunities for the existing and new players.
• Key success factors.

Market Segmentation 

This report studies the market, covering a period of 15 years of trend and forecast. The report provides detailed insights into the market dynamics to enable informed business decision-making and growth strategy formulation based on the opportunities present in the market.

The automotive ducts market is segmented into the following categories:

Automotive Ducts Market, by Vehicle Type

• Light Vehicles
• Medium- & Heavy Commercial Vehicles

Automotive Ducts Market, by Application Type

• HVAC Ducts
• Under-the-Hood Ducts
• Others

Automotive Ducts Market, by Manufacturing Process Type

• Blow Molding
• Injection Molding
• Thermoforming
• Others

Automotive Ducts Market, by Material Type

• Plastic Ducts
• Foam Ducts
• Others

Automotive Ducts Market, by Pressure Type

• Low-Pressure Ducts
• High-Pressure Ducts

Automotive Ducts Market, by Region

• North America (Country Analysis: The USA, Canada, and Mexico)
• Europe (Country Analysis: Germany, France, Italy, The UK, Russia, and The Rest of Europe)
• Asia-Pacific (Country Analysis: China, Japan, India, South Korea, and The Rest of Asia-Pacific)
• Rest of the World (Country Analysis: Brazil, Argentina, and Others)

Customization Options

With this detailed report, Stratview Research offers one of the following free customization options to our respectable clients:

Company Profiling

• Detailed profiling of additional market players (up to three players)
• SWOT analysis of key players (up to three players)

Competitive Benchmarking

• Benchmarking of key players on the following parameters: Service portfolio, geographical reach, regional presence, and strategic alliances

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